Tag Archives: Baltic Shipyard

Floating Nuclear Power Plants Will be Operating at Several Sites Around the World by the End of the 2020s

All Posts, Energy, Marine Technology, Power Generating Technology - Nuclear, , , , , , , , , , , , , , , , , , , ,

Peter Lobner

1. Introduction

This post is an update and supplement to the information on floating nuclear power plants (FNPPs) in my July 2018 post, “Marine Nuclear Power: 1939 – 2018,” at the following link: https://lynceans.org/all-posts/marine-nuclear-power-1939-2018/

An FNPP is a transportable barge housing one or more nuclear power reactors that can deliver electric power and other services, such as low temperature process heat and/or desalinated water, to users at a wide variety of coastal or offshore sites. FNPPs are a zero-carbon energy solution that has particular value in remote locations where the lack of adequate electrical power and other basic services are factors limiting development and/or the quality of life.

After being manufactured in a shipyard, the completed FNPP is fueled, tested and then towed to the selected site, where a safe mooring provides the interfaces to connect to the local / regional electrical grid and other user facilities.

The US operated the first FNPP, Sturgis, in the Panama Canal from 1968 to 1975.  Sturgiswas equipped with a 45 MWt / 10 MWe Martin Marietta MH-1A pressurized water reactor (PWR) that was developed under the Army Nuclear Power Program. 

Sturgis moored in the Panama Canal. Source: Army Corps of Engg’s

Sturgis supplied electric power to the Panama Canal Zone grid, replacing the output of Gatun Hydroelectric Plant. This allowed more water from Gatun Lake to be available to fill canal locks, enabling 2,500 more ships per year to pass through the canal. After decommissioning, dismantling was finally completed in 2019.

2. Akademik Lomonosov – The first modern FNPP

It wasn’t until 2019 that another FNPP, Russia’s Akademik Lomonosov, supplied power to a terrestrial electricity grid, 44 years after Sturgis.  The Lomonosov is a one-of-a-kind, modern FNPP designed for operation in the Arctic.  With two KLT-40S PWRs, Lomonosov supplies up to 70 MWe of electric power to the isolated Chukotka regional power grid or up to 50 Gcal/h of low temperature process heat at reduced electrical output to users in the industrial city of Pevek, near the eastern end of Russia’s Northern Sea Route. 

Akademik Lomonosov at Pevek. Source: Sputnik / Pavel Lvov

Lomonosov started providing electricity to the grid on 19 December 2019 and regular commercial operation began on 22 May 2020.

3. FNPPs under development by several nations

Several nations are developing new FNPP designs along with plans for their serial production for domestic and/or export sale.  The leading contenders are presented in the following chart. 

Floating Nuclear Power Plants in Operation & Under Development

Akademik Lomonosov and the first four new FNPP designs in the above chart use small PWRs in various compact configurations. PWRs have been the dominant type of power reactor worldwide since their introduction in naval reactors and commercial power reactors in the 1950s. The Seaborg power barges will use compact molten salt reactors (CMSRs) that have functional similarities to the Molten Salt Reactor Experiment (MSRE) that was tested in the US in the early 1960s.

Russia

Russia is developing their 2nd-generation “optimized floating power unit” (OPEB) to deliver 100 MWe electric power, low temperature process heat and water desalination to support their domestic economic development in the Arctic. In November 2020, Rosatom director for development and international business, Kirill Komarov, reported that there was demand for FNPPs along the entire length of Russia’s Northern Sea Route, where a large number of projects are being planned. This was reinforced in May 2021, when Russia’s President Vladimir Putin endorsed a plan to deploy OPEBs to supply a new power line at Cape Nagloynyn, Chaunskaya Bay, to support the development of the Baimskaya copper project in Chukotka.  The development plan calls for 350 MWe of new generation from nuclear or liquid natural gas (LNG) generators.  Baimskaya currently is supplied from Pevek, where the Lomonosov is based.

Chaunskaya Bay & Pevek in Russia’s Arctic Far East. Source:  Google maps

A version of the OPEB also is intended for international export and has been designed with the flexibility to operate in hot regions of the world.  Bellona reported that “Rosatom has long claimed that unspecified governments in North Africa, the Middle East and Southeast Asia are interested in acquiring floating nuclear plants.”

China

In the 1960s, China Shipbuilding Industry Corporation (CSIC) set up the 719 Research Institute, also known as the Wuhan Second Ship Design Institute or CSIC 719, to develop applications for nuclear power technology in marine platforms. CSIC has become China’s biggest constructor of naval vessels, including nuclear submarines. 

About a decade ago, China considered importing FNPP technology from Russia.  In 2015, China’s National Development and Reform Commission (NDRC) agreed with a CSIC 719 design plan to develop an indigenous offshore marine nuclear power platform. This plan included both floating nuclear power plants and seabed-sited nuclear power plants. Today, part of this plan is being realized in the FNPP programs at China National Nuclear Corporation (CNNC) and China General Nuclear Power (CGN), two staunch competitors in China’s nuclear power business sector.

China included the development of CNNC’s 125 MWe ACP100S and CGN’s 65 MWe ACPR50S marine PWR plants in its 13th five-year plan for 2016 to 2020. The NDRC subsequently approved both marine reactor designs. 

As an example of the magnitude of China’s domestic offshore market for FNPPs, the total installed fossil fuel-powered generation in China’s offshore Bohai oilfield was estimated to be about 1,000 MWe in 2020 and growing.  Replacing just these generators and providing heating and desalination services for offshore facilities represents a near-term market for a dozen or more FNPPs.  Other domestic application include providing these same services at remote coastal sites and offshore islands. China has announced its intention to construct a batch 20 FNPPs for domestic use. The Nuclear Power Institute of China (NPIC) has recommended installing the country’s first FNPP at a coastal site on the Yellow Sea near Yantai, Shandong Province. South Korea raised its objection to this siting plan in 2019.  

Possible site for China’s first FNPP.
Source: Pulse (22 Mar 2019)

Other possible FNPP deployment sites may include contested islands that China has begun developing the South China Sea.  This is a very sensitive political issue that may partially account for why there has been very little recent news on the CNNC and CGN FNPP programs.  Based on their development plans discussed about five years ago, it seemed that China’s first FNPP would be completed in the early 2020s. 

In addition to their domestic applications, China has repeatedly expressed interest in selling their FNPPs to international customers.

South Korea & Denmark

In the absence of clear domestic FNPP markets in South Korea and Denmark, KEPCO E&C and Seaborg Technologies are focusing on the export market, primarily with developing nations.  

Details on modern FNPP designs 

You’ll find more details on these new FNPPs in my separate articles at the following links:

4. Maintaining FNPP fleets

All of the new FNPPs require regular reactor refueling and periodic maintenance overhauls during their long service lives.  The periodic overhauls ensure that the marine vessel, the reactor systems and ship’s systems remain in good condition for their planned service life, which could be 60 or more years.

The FNPPs with PWRs have refueling intervals ranging from about 2 years (ACP100S) to as long as 10 years (RITM-200). Some of the PWR refuelings will be conducted dockside, while others will be conducted in a shipyard during a periodic maintenance overhaul. For Russian FNPPs, such overhauls (referred to as “factory repairs”) are scheduled to occur at 12-year intervals for the Lomonosov and 20-year intervals for the OPEB.

The fundamentally different Seaborg CMSR, with molten salt fuel, is refueled regularly while the reactor is operating.  Periodic maintenance overhauls would still be expected to ensure the condition of the marine vessel, the reactor systems and ship’s systems.

With a fleet of FNPPs in service, most will be operating, while some are in the shipyard for their periodic maintenance overhauls.  In addition, new FNPPs would be entering service periodically. When it is time to service an FNPP in a shipyard, it will be replaced by a different (existing or new) FNPP that is brought in to take its place.

At the end of its service life, an FNPP will be returned to a shipyard to be decommissioned, decontaminated and then dismantled, like Sturgis. Russia already has established special long-term spent fuel and radioactive waste storage facilities in mainland Russia. China, South Korea and Denmark will need to make similar provisions for the end-of-life processing and safe disposition of their retired FNPPs.

5. Economic issues

In March 2019, Jim Green wrote on what he called “the questionable economics of SMRs” in his article, “An obituary for small modular reactors.” One of his conclusions was that, “…in truth there is no market for SMRs.”  Another conclusion was that “No-one wants to pay for SMRs. No company, utility, consortium or national government is seriously considering building the massive supply chain that is at the very essence of the concept of SMRs ‒ mass, modular factory construction. Yet without that supply chain, SMRs will be expensive curiosities.” 

I might agree that this could be the case for land-based SMRs, but marine FNPPs are a different matter.  In remote areas being considered for FNPP deployment, there probably are fewer energy options, energy price competition is a lesser concern, and an extended fuel supply chain is undesirable or impractical. Examples include FNPP applications supporting resource development along Russia’s Northern Sea Route and in China’s offshore waters.  The domestic markets in both nations probably can support production runs of 10s of FNPPs.  While this isn’t “mass production” in the sense of many heavy industries, it would certainly be a big enough production run to change the manufacturing paradigm in the marine nuclear industry and provide a real validation of the economics of SMRs.

6. International nuclear regulatory / legal / political issues

Deployment of the first modern FNPP, the Akademik Lomonosov, in the Arctic was accomplished under Russian domestic nuclear laws and regulations and, after the reactors were fueled, the transit to its destination was accomplished within Russian territorial waters. The final destination, Pevek, is about 980 km (609 miles) from the Bering Strait and the nearest international boundary.  Not without controversy, particularly among Scandinavian nations, Lomonosov’s deployment was straightforward after the vessel completed all stages of licensing and regulatory reviews required in Russia.  Now Lomonosov has been commissioned and is setting an example for the rest of the world by operating successfully in a remote Arctic port.

Except for Russia’s nuclear-powered icebreaking vessels, there have been no other civilian nuclear vessels in service since Japan’s Mutsu retired in 1992. For almost 30 years, there has been no need to establish and maintain a comprehensive international civilian nuclear vessel regulatory and legal framework. 

In her August 2020 article, “Legal framework for nuclear ships,” Iris Bjelica Vlajić reports that the main international documents regulating the use of civil nuclear ships are:

  • UN Convention on the Law of the Sea (UNCLOS)
  • IMO Convention for the Safety of Life at Sea (SOLAS)
  • IMO Convention on The Liability of Operators of Nuclear Ships and the Code of Safety for Nuclear Merchant Ships

Further FNPP deployment along Russia’s arctic coast and initial FNPP deployment in China’s territorial coastal waters can be accomplished under the respective nation’s domestic nuclear laws and regulations.  It’s easy to imagine that a range of international issues will arise as FNPP deployment becomes more widespread, in situations like the following

  • An FNPP is deployed to a site close to an international border.
  • An FNPP is deployed in a sensitive international ecosystem.
  • A fueled FNPP from any nation needs to transit an international strait or an exclusive economic zone (EEZ) of another nation enroute to its destination.
  • An FNPP is deployed to an island that is contested by one or more other nations (i.e., several islands and island groups in the South China Sea).

There has been speculation recently that the sensitivity of the last issue, above, may be contributing to increased secrecy in the last couple of years related to China’s FNPP programs.

As FNPP deployment expands, the international community will be playing catch-up as the UN, IMO, IAEA and others contribute to developing a modern nuclear regulatory and legal framework for FNPPs.

7. Conclusions

In the next decade, I think it’s very likely that two or more of the new FNPP designs will enter service.  The leading contenders seem to be Russia’s OPEB and China’s ACP100S FNPP.   It remains to be seen if economic issues and/or international nuclear regulatory / legal / political issues will stand in the way of eventual FNPP deployments to sites around the world.  

8. For more information

General

US – Sturgis

Russia

China

South Korea

Denmark – Seaborg

Other

Other FNPP designs and concepts for “transportable reactor units” (only the nuclear steam supply section of an FNPP) and seabed-sited nuclear power plants are included in my 2018 post: “Marine Nuclear Power: 1939 – 2018:” https://lynceans.org/all-posts/marine-nuclear-power-1939-2018/

Manufacturing the Reactor Vessel for an RITM-200 PWR for Russia’s new LK-60 Class of Polar Icebreakers

All Posts, Arctic, Marine Technology, Nuclear propulsion, , , , , ,

Peter Lobner

The first ship in the new LK-60 class of nuclear powered icebreakers, named Arktika, was launched on 16 June 2016 at the Baltic Shipyard in St. Petersburg, Russia. LK-60 class icebreakers are powered by two RITM-200 integral pressurized water reactors (PWR), each rated at 175 MWt, and together delivering 60 MW (80,460 hp) to an electric motor propulsion system driving three shafts.

LK-60 class icebreakers are the most powerful icebreakers in the world. Contracts for two additional LK-60 icebreakers were placed in May 2014. They are scheduled for delivery in 2020 (Sibr) & 2021 (Ural).

The general arrangement of the nuclear reactors in these ships is shown in the following two diagrams.

Two RITM-200 reactors installed on an LK-60 class icebreaker. Source: Atomenergomash

The basic design of the RITM-200 integral primary system is shown in the following diagram. The reactor and steam generators are in the same vessel. The four primary pumps are connected directly to the reactor vessel, creating a very compact primary system unit.

The two reactor vessels were installed in Arktika in September 2016, which is scheduled to be service-ready in mid-2019, and will operate from the Atomflot icebreaker port in Murmansk. Manufacturing of the reactor vessels for the second LK-60 icebreaker, Sibr, is in progress.

Above: Second integral reactor vessel for Arktika, with the primary pump housings installed. Source: Rosatom

Below: Integral reactor vessel at an earlier stage of manufacturing for Sibr.  Source: Atomenergomash

Below: Complete RITM-200 integral reactor vessel. Source: Atomenergomash

You can watch an Atomenergomash video (in Russian) showing how the RITM-200 reactor vessel is manufactured at the following link:

The U.S. has no nuclear powered icebreakers and only one, older polar-class icebreaker. See my 3 September 2015, “The Sad State of Affairs of the U.S. Icebreaking Fleet and Implications for Future U.S. Arctic Operations,” for more information on the U.S. icebreaker fleet.