On 19 January 1942, US President Franklin D. Roosevelt approved the production of an atomic bomb. At that time, most of the technology for producing an atomic bomb still needed to be developed and the US had very little infrastructure in place to support that work.
The Manhattan Engineer District (MED, aka the “Manhattan Project”) was responsible for the research, design, construction and operation of the early US nuclear weapons complex and for delivering atomic bombs to the US Army during World War II (WW II) and in the immediate post-war period. The Manhattan Project existed for just five years. In 1943, 75 years ago, the Manhattan Project transitioned from planning to construction and initial operation of the first US nuclear weapons complex facilities. Here’s a very brief timeline for the Manhattan Project.
- 13 August 1942: The Manhattan Engineer District was formally created under the leadership of U.S. Army Colonel Leslie R. Groves.
- 2 December 1942: A team led by Enrico Fermi achieved the world’s first self-sustaining nuclear chain reaction in a graphite-moderated, natural uranium fueled reactor known simply as Chicago Pile-1 (CP-1).
- 1943 – 1946: The Manhattan Project managed the construction and operation of the entire US nuclear weapons complex.
- 16 July 1945: The first nuclear device was successfully tested at the Trinity site near Alamogordo, NM, less than three years after the Manhattan Project was created.
- 6 & 9 August 1945: Atomic bombs were employed by the US against Japan, contributing to ending World War II.
- 1 January 1947: The newly formed, civilian-led Atomic Energy Commission (AEC) took over management and operation of all research and production facilities from the Manhattan Engineer District.
- 25 August 1947: The Manhattan Engineer District was abolished.
The WW II nuclear weapons complex was the foundation for the early US post-war nuclear weapons infrastructure that evolved significantly over time to support the US mutually-assured destruction strategy during the Cold War with the Soviet Union. Today, the US nuclear weapons complex continues to evolve as needed to perform its critical role in maintaining the US nuclear deterrent capability.
2. A Closer Look at the Manhattan Project Timeline
You’ll find a comprehensive, interactive timeline of the Manhattan Project on the Department of Energy’s (DOE) OSTI website at the following link:
The Atomic Heritage Foundation is dedicated to “supporting the Manhattan Project National Historical Park and capturing the memories of the people who harnessed the energy of the atom.” Their homepage is here:
A similar atomic timeline created by the Atomic Heritage Foundation is available for your browsing pleasure here:
3. The Manhattan Project National Historical Park
The Manhattan Project National Historical Park was authorized by Congress in December 2014 and subsequently was approved by the President to commemorate the Manhattan Project. The Manhattan Project National Historical Park is an extended “park” that currently is comprised of three distinct DOE sites that each had different missions during WW II:
- Los Alamos, New Mexico: Nuclear device design, test and production
- Oak Ridge, Tennessee: Enriched uranium production
- Hanford, Washington: Plutonium production
On 10 November 2015, a memorandum of agreement between DOE and the National Park Service (NPS) established the park and the respective roles of DOE and NPS in managing the park and protecting and presenting certain historic structures to the public.
You’ll find the Manhattan Project National Historical Park website here:
Following is a brief overview of the three sites that currently comprise the Manhattan Project National Historical Park.
3.1. Los Alamos, New Mexico
Los Alamos Laboratory was established 75 years ago, in early 1943, as MED Site Y, under the direction of J. Robert Oppenheimer. This was the Manhattan Project’s nuclear weapons laboratory, which was created to consolidate in one secure, remote location most of the research, design, development and production work associated producing usable nuclear weapons to the US Army during WW II.
The first wave of scientists began arriving at Los Alamos Laboratory in April 1943. Just 27 months later, on 16 July 1945, the world’s first nuclear device was detonated 200 miles south of Los Alamos at the Trinity Site near Alamogordo, NM. This was the plutonium-fueled, implosion-type device code named “Gadget.”
During WW II, the Los Alamos Laboratory produced three atomic bombs:
- One uranium-fueled, gun-type atomic bomb code named “Little Boy” was produced. This was the atomic bomb dropped on Hiroshima, Japan on 6 August 1945, making it the first nuclear weapon used in warfare. This atomic bomb design was not tested before it was used operationally.
- Two plutonium-fueled, implosion-type atomic bombs code named “Fat Man” were produced. These bombs were very similar to Gadget. One of the Fat Man bombs was dropped on Nagasaki, Japan on 9 August 1945. The second Fat Man bomb could have been used during WW II, but it was not needed after Japan announced its surrender on 15 August 1945.
The highly-enriched uranium for the Little Boy bomb was produced by the enrichment plants at Oak Ridge. The plutonium for Gadget and the two Fat Man bombs was produced by the production reactors at Hanford.
Three historic sites are on Los Alamos National Laboratory property and currently are not open to the public:
- Gun Site Facilities: three bunkered buildings (TA-8-1, TA-8-2, and TA-8-3), and a portable guard shack (TA-8-172).
- V-Site Facilities: TA-16-516 and TA-16-517 V-Site Assembly Building
- Pajarito Site: TA-18-1 Slotin Building, TA-8-2 Battleship Control Building, and the TA-18-29 Pond Cabin.
You’ll find information on the Manhattan Project National Historical Park sites at Los Alamos here:
Also visit the Atomic Heritage Foundation’s webpage on Los Alamos here:
3.2. Oak Ridge, Tennessee
Land acquisition was approved in 1942 for planned uranium “atomic production plants” in the Tennessee Valley. The selected site officially became the Clinton Engineer Works (CEW) in January 1943 and was given the MED code name Site X. This is where MED and its contractors managed the deployment during WW II of the following three different uranium enrichment technologies in three separate, large-scale industrial process facilities:
- Liquid thermal diffusion process, based on work by Philip Abelson at Naval Research Laboratory and the Philadelphia Naval Yard. This process was implemented at S-50, which produced uranium enriched to < 2 at. % U-235.
- Gaseous diffusion process, based on work by Harold Urey at Columbia University. This process was implemented at K-25, which produced uranium enriched to about 23 at. % U-235 during WW II.
- Electromagnetic separation process, based on Ernest Lawrence’s invention of the cyclotron at the University of California Berkeley in the early 1930s. This process was implemented at Y-12 where the final output was weapons-grade uranium.
The Little Boy atomic bomb used 92.6 pounds (42 kg) of highly enriched uranium produced at Oak Ridge with contributions from all three of these processes.
The nearby township was named Oak Ridge in 1943, but the nuclear site itself was not officially renamed Oak Ridge until 1947.
The three Manhattan Project National Historical Park sites at Oak Ridge are:
- X-10 Graphite Reactor National Historic Landmark
- K-25 complex
- Y-12 complex: Buildings 9731 and 9204-3
The S-50 Thermal Diffusion Plant was dismantled in the late 1940s. This site is not part of the Manhattan Project National Historical Park.
Following is a brief overview of X-10, K-25 and Y-12 historical sites. There’s much more information on the Manhattan Project National Historical Park sites at Oak Ridge here:
Also visit the Atomic Heritage Foundation’s webpage on Oak Ridge here:
X-10 Graphite Reactor
X-10 was the world’s second nuclear reactor (after the Chicago Pile, CP-1) and the first reactor designed and built for continuous operation. It was intended to produce the first significant quantities of plutonium, which were used by scientists at Los Alamos to characterize plutonium and develop the design of a plutonium-fueled atomic bomb.
X-10 was a large graphite-moderated, natural uranium fueled reactor that originally had an continuous design power rating of 1.0 MWt, which later was raised to 3.5 MWt. Originally, it was intended to be a prototype for the much larger plutonium production reactors being planned for Hanford. The selection of air cooling for X-10 enabled this reactor to be deployed more rapidly, but limited its value as a prototype for the future water-cooled plutonium production reactors.
The X-10 reactor core was comprised of graphite blocks arranged into a cube measuring 24 feet (7.3 meters) on each side. The core was surrounded by several feet of high-density concrete and other material to provide radiation shielding. The core and shielding were penetrated by 1,248 horizontal channels arranged in 36 rows. Each channel served to position up to 54 fuel slugs in the core and provide passages for forced air cooling of the core. Each fuel slug was an aluminum clad, metallic natural uranium cylinder measuring 4 inches (10.16 cm) long x 1.1 inches (2.79 cm) in diameter. New fuel slugs were added manually at the front face (the loading face) of the reactor and irradiated slugs were pushed out through the back face of the reactor, dropping into a cooling water pool. The reactor was controlled by a set of vertical control rods.
The basic geometry of the X-10 reactor is shown below.
Site construction work started 75 years ago, on 27 April 1943. Initial criticality occurred less than seven months later, on 4 November 1943.
Plutonium was recovered from irradiated fuel slugs in a pilot-scale chemical separation line at Oak Ridge using the bismuth phosphate process. In April 1944, the first sample (grams) of reactor-bred plutonium from X-10 was delivered to Los Alamos. Analysis of this sample led Los Alamos scientists to eliminate one candidate plutonium bomb design (the “Thin Man” gun-type device) and focus their attention on the Fat Man implosion-type device. X-10 operated as a plutonium production reactor until January 1945, when it was turned over to research activities. X-10 was permanently shutdown on 4 November 1963, and was designated a National Historic Landmark on 15 October 1966.
K-25 Gaseous Diffusion Plant
Preliminary site work for the K-25 gaseous diffusion plant began 75 years ago, in May 1943, with work on the main building starting in October 1943. The six-stage pilot plant was ready for operation on 17 April 1944.
The K-25 gaseous diffusion plant feed material was uranium hexafluoride gas (UF6) from natural uranium and slightly enriched uranium from both the S-50 liquid thermal diffusion plant and the first (Alpha) stage of the Y-12 electromagnetic separation plant. During WW II, the K-25 plant was capable of producing uranium enriched up to about 23 at. % U-235. This product became feed material for the second (Beta) stage of the Y-12 electromagnetic separation process, which continued the enrichment process and produced weapons-grade U-235.
As experience with the gaseous diffusion process improved and additional cascades were added, K-25 became capable of delivering highly-enriched uranium after WW II.
You can take a virtual tour of K-25, including its decommissioning and cleanup, here:
Construction on the second Oak Ridge gaseous diffusion plant, K-27, began on 3 April 1945. This plant became operational after WW II. By 1955, the K-25 complex had grown to include gaseous diffusion buildings K-25, K-27, K-29, K-31 and K-33 that comprised a multi-building, enriched uranium production chain collectively known as the Oak Ridge Gaseous Diffusion Plant (ORGDP). Operation of the ORGDP continued until 1985.
Additional post-war gaseous diffusion plants based on the technology developed at Oak Ridge were built and operated in Paducah, KY (1952 – 2013) and Portsmouth, OH (1954 – 2001).
Y-12 Electromagnetic Separation Plant
In 1941, Earnest Lawrence modified the 37-inch (94 cm) cyclotron in his laboratory at the University of California Berkeley to demonstrate the feasibility of electromagnetic separation of uranium isotopes using the same principle as a mass spectrograph.
The initial industrial-scale design agreed in 1942 was called an Alpha (α) calutron, which was designed to enrich natural uranium (@ 0.711 at.% U-235) to >10 at.% U-235. The later Beta (β) calutron was designed to further enrich the output of the Alpha calutrons, as well as the outputs from the K-25 and S-50 processes, and produce weapons-grade uranium at >88 at.% U-235.
The calutrons required large magnet coils to establish the strong electromagnetic field needed to separate the uranium isotopes U-235 and U-238. The shape of the magnet coils for both the Alfa and Beta calutrons resembled a racetrack, with many individual calutron modules (aka “tanks”) arranged side-by-side around the racetrack. At Y-12, there were nine Alpha calutron “tracks” (5 x Alpha-1 and 4 x Alpha-2 tracks), each with 96 calutron modules (tanks), for a total of 864 Alpha calutrons. In addition, there were eight Beta calutron tracks, each with 36 calutron modules, for a total of 288 beta calutrons, only 216 of which ever operated.
Due to wartime shortages of copper, the Manhattan Project arranged a loan from the Treasury Department of about 300 million Troy ounces (10,286 US tons) of silver for use in manufacturing the calutron magnet coils. A general arrangement of a Beta calutron module (tank) is shown in the following diagram, which also shows the isotope flight paths from the uranium tetrachloride (UCl4) ion source to the ion receivers. Separated uranium was recovered by burning the graphite ion receivers and extracting the metallic uranium from the ash.
Construction of Buildings 9731 and 9204-3 at the Y-12 complex began 75 years ago, in February 1943. By February 1944, initial operation of the Alpha calutrons had produced only 0.44 pounds (0.2 kg) of U-235 @ 12 at.%. By August 1945, the Y-12 Beta calutrons had produced the 92.6 pounds (42 kg) of weapons-grade uranium needed for the Little Boy atomic bomb.
After WW II, the silver was recovered from the calutron magnet coils and returned to the Treasury Department.
3.3. Hanford, Washington
On January 16, 1943, General Leslie Groves officially endorsed Hanford as the proposed plutonium production site, which was given the MED code name Site W. The plan was to construct three large graphite-moderated, water-cooled plutonium production reactors, designated B, D, and F, in along the Columbia River. The Hanford site also would include a facility for manufacturing the new uranium fuel slugs for the reactors as well as chemical separation plants and associated facilities to recover and process plutonium from the irradiated uranium slugs.
After WW II, six more plutonium production reactors were built at Hanford along with additional plutonium and nuclear waste processing and storage facilities.
The Manhattan Project National Historical Park sites at Hanford are:
- B Reactor, which has been a National Historic Landmark since 19 August 2008
- The previous Hanford High School in the former Town of Hanford and Hanford Construction Camp Historic District
- Bruggemann’s Agricultural Warehouse Complex
- White Bluffs Bank and Hanford Irrigation District Pump House
A brief overview of the B Reactor and the other Hanford production reactors is provided below. There’s more information on the Manhattan Project National Historical Park sites at Hanford here:
Also visit the Atomic Heritage Foundation’s webpage on Hanford here:
The Manhattan Project National Historical Park does not include the Hanford chemical separation plants and associated plutonium facilities in the 200 Area, the uranium fuel production plant in the 300 Area, or the other eight plutonium production reactors that were built in the 100 Area. Information on all Hanford facilities, including their current cleanup status, is available on the Hanford website here:
The B Reactor at the Hanford Site was the world’s first full-scale reactor and the first of three plutonium production reactor of the same design that became operational at Hanford during WW II. B Reactor and the similar D and F Reactors were significantly larger graphite-moderated reactor than the X-10 Graphite Reactor at Oak Ridge. The rectangular reactor core measured 36 feet (11 m) wide x 36 feet (11 m) tall x 28 feet (8.53 m) deep, surrounded by radiation shielding. These reactors were fueled by aluminum clad, metallic natural fuel slugs measuring 8 inches (20.3 cm) long x 1.5 inches (3.8 cm) in diameter. As with the X-10 Graphite Reactor, new fuel slugs were inserted into process tubes (fuel channels) at the front face of the reactor. The irradiated fuel slugs were pushed out of the fuel channels at the back face of the reactor, falling into a water pool to allow the slugs to cool before further processing for plutonium recovery.
Reactor cooling was provided by the once-through flow of filtered and processed fresh water drawn from the Columbia River. The heated water was discharged from the reactor into large retention basins that allowed some cooling time before the water was returned to the Columbia River.
Construction of B Reactor began 75 years ago, in October 1943, and fuel loading started 11 months later, on September 13, 1944. Initial criticality occurred on 26 September 1944, followed shortly by operation at the initial design power of 250 MWt.
B Reactor was the first reactor to experience the effects of xenon poisoning due to the accumulation of Xenon (Xe-135) in the uranium fuel. Xe-135 is a decay product of the relatively short-lived (6.7 hour half-life) fission product iodine I-135. With its very high neutron cross-section, Xe-135 absorbed sufficient neutrons to significantly, and unexpectedly, reduce B Reactor power. Fortunately, DuPont had added more process tubes (a total of 2004) than called for in the original design of B Reactor. After the xenon poisoning problem was understood, additional fuel was loaded, providing the core with enough excess reactivity to override the neutron poisoning effects of Xe-135.
On 3 February 1945, the first batch of B Reactor plutonium was delivered to Los Alamos, just 10 months after the first small plutonium sample from the X-10 Graphite Reactor had been delivered.
Regular plutonium deliveries from the Hanford production reactors provided the plutonium needed for the first ever nuclear device (the Gadget) tested at the Trinity site near Alamogordo, NM on 16 July 1945, as well as for the Fat Man atomic bomb dropped on Nagasaki, Japan on 9 August 1945 and an unused second Fat Man atomic bomb. These three devices each contained about 13.7 pounds (6.2 kilograms) of weapons-grade plutonium produced in the Hanford production reactors.
From March 1946 to June 1948, B Reactor was shut down for maintenance and modifications. In March 1949, B Reactor began the first tritium production campaign, irradiating targets containing lithium and producing tritium for hydrogen bombs.
By 1963, B Reactor was permitted to operate at a maximum power level of 2,090 MWt. B Reactor continued operation until 29 January 1968, when it was ordered shut down by the Atomic Energy Commission. Because of its historical significance, B Reactor was given special status that allows it to be open for public tours as part of the Manhattan Project National Historical Park.
The Other WW II Production Reactors at the Hanford Site: D & F
During WW II, three plutonium reactors of the same design were operational at Hanford: B, D and F. All had an initial design power rating of 250 MWt and by 1963 all were permitted to operate at a maximum power level of 2,090 MWt.
- D Reactor: This was the world’s second full-scale nuclear reactor. It became operational in December 1944, but experienced operational problems early in life due to growth and distortion of its graphite core. After developing a process for controlling graphite distortion, D Reactor operated successfully through June 1967.
- F Reactor: This was the third of the original three production reactors at Hanford. It became operational in February 1945 and ran for more than twenty years until it was shut down in June1965.
D and F Reactors currently are in “interim safe storage,” which commonly is referred to as “cocooned.” These reactor sites are not part of the Manhattan Project National Historical Park.
Post-war Production Reactors at Hanford: H, DR, C, K-West, K-East & N
After WW II, six additional plutonium production reactors were built and operated at Hanford. The first three, named H, DR and C, were very similar in design to the B, D and F Reactors. The next two, K-West and K-East, were of similar design, but significantly larger than their predecessors. The last reactor, named N, was a one-of-a kind design.
- H Reactor: This was the first plutonium production reactor built at Hanford after WW II. It became operational in October 1949 with a design power rating of 400 MWt and by 1963 was permitted to operate at a maximum power level of 2,090 MWt. It operated for 15 years before being permanently shut down in April 1965.
- DR Reactor: This reactor originally was planned as a replacement for the D Reactor and was built adjacent to the D Reactor site. DR became operational in October 1950 with an initial design power rating of 250 MWt. It operated in parallel with D Reactor for 14 years, and by 1963 was permitted to operate at the same maximum power level of 2,090 MWt. DR was permanently shut down in December 1964.
- C Reactor: Reactor construction started June 1951 and it was completed in November 1952, operating initially at a design power of 650 MWt. By 1963, C Reactor was permitted to operate at a maximum power level of 2,310 MWt. It operated for sixteen years before being shut down in April 1969. C Reactor was the first reactor at Hanford to be placed in interim safe storage, in 1998.
- K-West & K-East Reactors: These larger reactors differed from their predecessors mainly in the size of the moderator stack, the number, size and type of process tubes (3,220 process tubes), the type of shielding and other materials employed, and the addition of a process heat recovery system to heat the facilities. These reactors were built side-by-side and became operational within four months of each other in 1955: K-West in January and K-East in April. These reactors initially had a design power of 1,800 MWt and by 1963 were permitted to operate at a maximum power level of 4,400 MWt before an administrative limit of 4,000 MWt was imposed by the Atomic Energy Commission. The two reactors ran for more than 15 years. K-West was permanently shut down in February 1970 followed by K-East in January 1971.
- N Reactor: This was last of Hanford’s nine plutonium production reactors and the only one designed as a dual-purpose reactor capable of serving as a production reactor while also generating electric power for distribution to the external power grid. The N Reactor had a reactor design power rating of 4,000 MWt and was capable of generating 800 MWe. The N Reactor also was the only Hanford production reactor with a closed-loop primary cooling system. Plutonium production began in 1964, two years before the power generating part of the plant was completed in 1966. N Reactor operated for 24 years until 1987, when it was shutdown for routine maintenance. However, it never restarted, instead being placed in standby status by DOE and then later retired.
Four of these reactors (H, DR, C and N) are in interim safe storage while the other two (K-West and K-East) are being prepared for interim safe storage. None of these reactor sites are part of the Manhattan Project National Historical Park.
The Federation of American Scientists (FAS) reported that the nine Hanford production reactors produced 67.4 metric tons of plutonium, including 54.5 metric tons of weapons-grade plutonium, through 1987 when the last Hanford production reactor (N Reactor) was shutdown.
4. Other Manhattan Project Sites
There are many MED sites that are not yet part of the Manhattan Project National Historical Park. You’ll find details on all of the MED sites on the American Heritage Foundation website, which you can browse at the following link:
Another site worth browsing is the interactive world map created by the ALSOS Digital Library for Nuclear Issues on Google Maps to show the locations and provide information on offices, mines, mills, plants, laboratories, and test sites of the US nuclear weapons complex from World War II to 2016. The map includes over 300 sites, including the Manhattan Project sites. I think you’ll enjoy exploring this interactive map.
5. Additional reading:
Following is a list of other online resources where you can find additional information related to this post.
J. Jadrnak, “Renovated museum casts spotlight on human history of Los Alamos,” Albuquerque Journal, 30 December 2016
Oak Ridge site and uranium enrichment processes:
“Oak Ridge National Laboratory: The First Fifty Years,” REView magazine, Vol. 25, No 3, Oak Ridge National Laboratory, July 1992
Greene, Sherrell R., “A diamond in Dogpatch: The 75th anniversary of the Graphite Reactor – Part I: The War Years,” American Nuclear Society, November 2018
Greene, Sherrell R., “A diamond in Dogpatch: The 75th anniversary of the Graphite Reactor – Part 2: The Postwar Years,” American Nuclear Society, December 2018
Yergey, A.L. and Yergey, A.K., “Preparative Scale Mass Spectrometry: A Brief History of the Calutron,” Journal American Society for Mass Spectrometry, 1997, 8, 943–953
“Uranium Enrichment Processes Directed Self-Study Course, Module 5.0: Electromagnetic Separation (Calutron) and Thermal Diffusion,” US Nuclear Regulatory Commission Technical Training Center, 9/08 (Rev 3)
“Uranium Enrichment Processes Directed Self-Study Course, Module 2.0: Gaseous Diffusion,” US Nuclear Regulatory Commission Technical Training Center, 9/08 (Rev 3)
Hanford site, plutonium production reactors and processing facilities:
“Hanford Site Historical District: History of the Plutonium Production Facilities 1943-1990,” DOE/RL-97-1047, Department of Energy, Hanford Cultural and Historical Resources Program, June 2002
Gerber, M.S., “The Plutonium Production Story at the Hanford Site: Processes and Facilities History,” WHC-MR-0512, Westinghouse Hanford Company, June 1996
“Operating Limits – Hanford Production Reactors,” HW-76327, Research and Engineering Operation, Irradiation Processing Department, 5 November 1963
“Manhattan Project – B Reactor – Hanford, Washington, World’s first full-scale nuclear reactor,” US Department of Energy, Office of Environmental Management, 2009
“Hanford’s Historic B Reactor – Presentation to PNNL Open World Forum March 20, 2009,” HNF-40918-VA, Department of Energy, 2009
Nave, R., “Xenon Poisoning,” HyperPhysics, Georgia State University