Category Archives: Nuclear fuel cycle

75th Anniversary of the US Nuclear Weapons Complex

1.  Background

On 19 January 1942, US President Franklin D. Roosevelt approved the production of an atomic bomb.  At that time, most of the technology for producing an atomic bomb still needed to be developed and the US had very little infrastructure in place to support that work.

The Manhattan Engineer District (MED, aka the “Manhattan Project”) was responsible for the research, design, construction and operation of the early US nuclear weapons complex and for delivering atomic bombs to the US Army during World War II (WW II) and in the immediate post-war period.  The Manhattan Project existed for just five years. In 1943, 75 years ago, the Manhattan Project transitioned from planning to construction and initial operation of the first US nuclear weapons complex facilities.   Here’s a very brief timeline for the Manhattan Project.

  • 13 August 1942: The Manhattan Engineer District was formally created under the leadership of U.S. Army Colonel Leslie R. Groves.
  • 2 December 1942: A team led by Enrico Fermi achieved the world’s first self-sustaining nuclear chain reaction in a graphite-moderated, natural uranium fueled reactor known simply as Chicago Pile-1 (CP-1).
  • 1943 – 1946: The Manhattan Project managed the construction and operation of the entire US nuclear weapons complex.
  • 16 July 1945: The first nuclear device was successfully tested at the Trinity site near Alamogordo, NM, less than three years after the Manhattan Project was created.
  • 6 & 9 August 1945:  Atomic bombs were employed by the US against Japan, contributing to ending World War II.
  • 1 January 1947:  The newly formed, civilian-led Atomic Energy Commission (AEC) took over management and operation of all research and production facilities from the Manhattan Engineer District.
  • 25 August 1947: The Manhattan Engineer District was abolished.

The WW II nuclear weapons complex was the foundation for the early US post-war nuclear weapons infrastructure that evolved significantly over time to support the US mutually-assured destruction strategy during the Cold War with the Soviet Union.  Today, the US nuclear weapons complex continues to evolve as needed to perform its critical role in maintaining the US nuclear deterrent capability.

2.  A Closer Look at the Manhattan Project Timeline

You’ll find a comprehensive, interactive timeline of the Manhattan Project on the Department of Energy’s (DOE) OSTI website at the following link:

https://www.osti.gov/opennet/manhattan-project-history/Events/events.htm

The Atomic Heritage Foundation is dedicated to “supporting the Manhattan Project National Historical Park and capturing the memories of the people who harnessed the energy of the atom.”  Their homepage is here:

https://www.atomicheritage.org

A similar atomic timeline created by the Atomic Heritage Foundation is available for your browsing pleasure here:

https://www.atomicheritage.org/history/timeline

3.  The Manhattan Project National Historical Park

The Manhattan Project National Historical Park was authorized by Congress in December 2014 and subsequently was approved by the President to commemorate the Manhattan Project. The Manhattan Project National Historical Park is an extended “park” that currently is comprised of three distinct DOE sites that each had different missions during WW II: 

  • Los Alamos, New Mexico: Nuclear device design, test and production
  • Oak Ridge, Tennessee: Enriched uranium production
  • Hanford, Washington: Plutonium production

On 10 November 2015, a memorandum of agreement between DOE and the National Park Service (NPS) established the park and the respective roles of DOE and NPS in managing the park and protecting and presenting certain historic structures to the public.

You’ll find the Manhattan Project National Historical Park website here: 

https://manhattanprojectnationalpark.com

Following is a brief overview of the three sites that currently comprise the Manhattan Project National Historical Park.

3.1. Los Alamos, New Mexico

Los Alamos Laboratory was established 75 years ago, in early 1943, as MED Site Y, under the direction of J. Robert Oppenheimer. This was the Manhattan Project’s nuclear weapons laboratory, which was created to consolidate in one secure, remote location most of the research, design, development and production work associated producing usable nuclear weapons to the US Army during WW II. 

Los Alamos Laboratory main gate circa 1944. Source: Los Alamos National Laboratory

The first wave of scientists began arriving at Los Alamos Laboratory in April 1943.  Just 27 months later, on 16 July 1945, the world’s first nuclear device was detonated 200 miles south of Los Alamos at the Trinity Site near Alamogordo, NM.  This was the plutonium-fueled, implosion-type device code named “Gadget.”  

During WW II, the Los Alamos Laboratory produced three atomic bombs:

  • One uranium-fueled, gun-type atomic bomb code named “Little Boy” was produced. This was the atomic bomb dropped on Hiroshima, Japan on 6 August 1945, making it the first nuclear weapon used in warfare.  This atomic bomb design was not tested before it was used operationally.
  • Two plutonium-fueled, implosion-type atomic bombs code named “Fat Man” were produced.  These bombs were very similar to Gadget.  One of the Fat Man bombs was dropped on Nagasaki, Japan on 9 August 1945.  The second Fat Man bomb could have been used during WW II, but it was not needed after Japan announced its surrender on 15 August 1945.

The highly-enriched uranium for the Little Boy bomb was produced by the enrichment plants at Oak Ridge.  The plutonium for Gadget and the two Fat Man bombs was produced by the production reactors at Hanford.

Three historic sites are on Los Alamos National Laboratory property and currently are not open to the public:

  • Gun Site Facilities: three bunkered buildings (TA-8-1, TA-8-2, and TA-8-3), and a portable guard shack (TA-8-172).
  • V-Site Facilities: TA-16-516 and TA-16-517 V-Site Assembly Building
  • Pajarito Site: TA-18-1 Slotin Building, TA-8-2 Battleship Control Building, and the TA-18-29 Pond Cabin.

You’ll find information on the Manhattan Project National Historical Park sites at Los Alamos here:

https://manhattanprojectnationalpark.com/los-alamos-site

Also visit the Atomic Heritage Foundation’s webpage on Los Alamos here:

https://www.atomicheritage.org/location/los-alamos-nm

3.2. Oak Ridge, Tennessee

Land acquisition was approved in 1942 for planned uranium “atomic production plants” in the Tennessee Valley.  The selected site officially became the Clinton Engineer Works (CEW) in January 1943 and was given the MED code name Site X.  This is where MED and its contractors managed the deployment during WW II of the following three different uranium enrichment technologies in three separate, large-scale industrial process facilities:  

  • Liquid thermal diffusion process, based on work by Philip Abelson at Naval Research Laboratory and the Philadelphia Naval Yard.  This process was implemented at S-50, which produced uranium enriched to < 2 at. % U-235.
  • Gaseous diffusion process, based on work by Harold Urey at Columbia University.  This process was implemented at K-25, which produced uranium enriched to about 23 at. % U-235 during WW II. 
  • Electromagnetic separation process, based on Ernest Lawrence’s invention of the cyclotron at the University of California Berkeley in the early 1930s.  This process was implemented at Y-12 where the final output was weapons-grade uranium.  

The Little Boy atomic bomb used 92.6 pounds (42 kg) of highly enriched uranium produced at Oak Ridge with contributions from all three of these processes.

The nearby township was named Oak Ridge in 1943, but the nuclear site itself was not officially renamed Oak Ridge until 1947.

The three Manhattan Project National Historical Park sites at Oak Ridge are:

  • X-10 Graphite Reactor National Historic Landmark
  • K-25 complex
  • Y-12 complex: Buildings 9731 and 9204-3 

The S-50 Thermal Diffusion Plant was dismantled in the late 1940s. This site is not part of the Manhattan Project National Historical Park.

Following is a brief overview of X-10, K-25 and Y-12 historical sites. There’s much more information on the Manhattan Project National Historical Park sites at Oak Ridge here:

https://www.nps.gov/mapr/oakridge.htm

Also visit the Atomic Heritage Foundation’s webpage on Oak Ridge here:

https://www.atomicheritage.org/location/oak-ridge-tn

X-10 Graphite Reactor

X-10 was the world’s second nuclear reactor (after the Chicago Pile, CP-1) and the first reactor designed and built for continuous operation. It was intended to produce the first significant quantities of plutonium, which were used by scientists at Los Alamos to characterize plutonium and develop the design of a plutonium-fueled atomic bomb.  

X-10 was a large graphite-moderated, natural uranium fueled reactor that originally had an continuous design power rating of 1.0 MWt, which later was raised to 3.5 MWt. Originally, it was intended to be a prototype for the much larger plutonium production reactors being planned for Hanford.  The selection of air cooling for X-10 enabled this reactor to be deployed more rapidly, but limited its value as a prototype for the future water-cooled plutonium production reactors.

The X-10 reactor core was comprised of graphite blocks arranged into a cube measuring 24 feet (7.3 meters) on each side.  The core was surrounded by several feet of high-density concrete and other material to provide radiation shielding.  The core and shielding were penetrated by 1,248 horizontal channels arranged in 36 rows. Each channel served to position up to 54 fuel slugs in the core and provide passages for forced air cooling of the core. Each fuel slug was an aluminum clad, metallic natural uranium cylinder measuring 4 inches (10.16 cm) long x 1.1 inches (2.79 cm) in diameter.  New fuel slugs were added manually at the front face (the loading face) of the reactor and irradiated slugs were pushed out through the back face of the reactor, dropping into a cooling water pool.  The reactor was controlled by a set of vertical control rods.

The basic geometry of the X-10 reactor is shown below.

X-10 Graphite Reactor general arrangement.  Source: Department of Energy / Oak Ridge via https://en.wikipedia.org/
Workers load fuel slugs into the X-10 Graphite Reactor circa 1952.  Source: US Army / Manhattan Engineer District – Ed Westcott / American Museum of Science and Energy / https://en.wikipedia.org/

Site construction work started 75 years ago, on 27 April 1943. Initial criticality occurred less than seven months later, on 4 November 1943.  

Plutonium was recovered from irradiated fuel slugs in a pilot-scale chemical separation line at Oak Ridge using the bismuth phosphate process.  In April 1944, the first sample (grams) of reactor-bred plutonium from X-10 was delivered to Los Alamos.  Analysis of this sample led Los Alamos scientists to eliminate one candidate plutonium bomb design (the “Thin Man” gun-type device) and focus their attention on the Fat Man implosion-type device. X-10 operated as a plutonium production reactor until January 1945, when it was turned over to research activities.  X-10 was permanently shutdown on 4 November 1963, and was designated a National Historic Landmark on 15 October 1966.

K-25 Gaseous Diffusion Plant

Preliminary site work for the K-25 gaseous diffusion plant began 75 years ago, in May 1943, with work on the main building starting in October 1943. The six-stage pilot plant was ready for operation on 17 April 1944.  

K-25 site circa 1944.  Source: http://k-25virtualmuseum.org/timeline/index.html

The K-25 gaseous diffusion plant feed material was uranium hexafluoride gas (UF6) from natural uranium and slightly enriched uranium from both the S-50 liquid thermal diffusion plant and the first (Alpha) stage of the Y-12 electromagnetic separation plant.  During WW II, the K-25 plant was capable of producing uranium enriched up to about 23 at. % U-235.  This product became feed material for the second (Beta) stage of the Y-12 electromagnetic separation process, which continued the enrichment process and produced weapons-grade U-235.

As experience with the gaseous diffusion process improved and additional cascades were added, K-25 became capable of delivering highly-enriched uranium after WW II.

You can take a virtual tour of K-25, including its decommissioning and cleanup, here:

http://www.k-25virtualmuseum.org

Construction on the second Oak Ridge gaseous diffusion plant, K-27, began on 3 April 1945.  This plant became operational after WW II.  By 1955, the K-25 complex had grown to include gaseous diffusion buildings K-25, K-27, K-29, K-31 and K-33 that comprised a multi-building, enriched uranium production chain collectively known as the Oak Ridge Gaseous Diffusion Plant (ORGDP). Operation of the ORGDP continued until 1985.

Additional post-war gaseous diffusion plants based on the technology developed at Oak Ridge were built and operated in Paducah, KY (1952 – 2013) and Portsmouth, OH (1954 – 2001).

Y-12 Electromagnetic Separation Plant

In 1941, Earnest Lawrence modified the 37-inch (94 cm) cyclotron in his laboratory at the University of California Berkeley to demonstrate the feasibility of electromagnetic separation of uranium isotopes using the same principle as a mass spectrograph.

The initial industrial-scale design agreed in 1942 was called an Alpha (α) calutron, which was designed to enrich natural uranium (@ 0.711 at.% U-235) to >10 at.% U-235.  The later Beta (β) calutron was designed to further enrich the output of the Alpha calutrons, as well as the outputs from the K-25 and S-50 processes, and produce weapons-grade uranium at >88 at.% U-235.

The calutrons required large magnet coils to establish the strong electromagnetic field needed to separate the uranium isotopes U-235 and U-238. The shape of the magnet coils for both the Alfa and Beta calutrons resembled a racetrack, with many individual calutron modules (aka “tanks”) arranged side-by-side around the racetrack.  At Y-12, there were nine Alpha calutron “tracks” (5 x Alpha-1 and 4 x Alpha-2 tracks), each with 96 calutron modules (tanks), for a total of 864 Alpha calutrons.  In addition, there were eight Beta calutron tracks, each with 36 calutron modules, for a total of 288 beta calutrons, only 216 of which ever operated.

Due to wartime shortages of copper, the Manhattan Project arranged a loan from the Treasury Department of about 300 million Troy ounces (10,286 US tons) of silver for use in manufacturing the calutron magnet coils. A general arrangement of a Beta calutron module (tank) is shown in the following diagram, which also shows the isotope flight paths from the uranium tetrachloride  (UCl4) ion source to the ion receivers.  Separated uranium was recovered by burning the graphite ion receivers and extracting the metallic uranium from the ash.

General arrangement of a Beta calutron module (tank).  Source:  Oak Ridge drawing 42951, via Yergey & Yergey, 1997
An Alpha calutron “racetrack” comprised of 96 individual calutron modules (tanks).  Source: Department of Energy, Oak Ridge via https://commons.wikimedia.org/

Construction of Buildings 9731 and 9204-3 at the Y-12 complex began 75 years ago, in February 1943.  By February 1944, initial operation of the Alpha calutrons had produced only 0.44 pounds (0.2 kg) of U-235 @ 12 at.%. By August 1945, the Y-12 Beta calutrons had produced the 92.6 pounds (42 kg) of weapons-grade uranium needed for the Little Boy atomic bomb.

After WW II, the silver was recovered from the calutron magnet coils and returned to the Treasury Department.

3.3. Hanford, Washington

On January 16, 1943, General Leslie Groves officially endorsed Hanford as the proposed plutonium production site, which was given the MED code name Site W. The plan was to construct three large graphite-moderated, water-cooled plutonium production reactors, designated B, D, and F, in along the Columbia River.  The Hanford site also would include a facility for manufacturing the new uranium fuel slugs for the reactors as well as chemical separation plants and associated facilities to recover and process plutonium from the irradiated uranium slugs.

After WW II, six more plutonium production reactors were built at Hanford along with additional plutonium and nuclear waste processing and storage facilities.

The Manhattan Project National Historical Park sites at Hanford are:

  • B Reactor, which has been a National Historic Landmark since 19 August 2008
  • The previous Hanford High School in the former Town of Hanford and Hanford Construction Camp Historic District
  • Bruggemann’s Agricultural Warehouse Complex
  • White Bluffs Bank and Hanford Irrigation District Pump House

A brief overview of the B Reactor and the other Hanford production reactors is provided below.  There’s more information on the Manhattan Project National Historical Park sites at Hanford here:

https://www.nps.gov/mapr/hanford.htm

Also visit the Atomic Heritage Foundation’s webpage on Hanford here:

https://www.atomicheritage.org/tour-site/life-hanford

The Manhattan Project National Historical Park does not include the Hanford chemical separation plants and associated plutonium facilities in the 200 Area, the uranium fuel production plant in the 300 Area, or the other eight plutonium production reactors that were built in the 100 Area. Information on all Hanford facilities, including their current cleanup status, is available on the Hanford website here:

https://www.hanford.gov/page.cfm/ProjectsFacilities

B Reactor

The B Reactor at the Hanford Site was the world’s first full-scale reactor and the first of three plutonium production reactor of the same design that became operational at Hanford during WW II.  B Reactor and the similar D and F Reactors were significantly larger graphite-moderated reactor than the X-10 Graphite Reactor at Oak Ridge.  The rectangular reactor core measured 36 feet (11 m) wide x 36 feet (11 m) tall x 28 feet (8.53 m) deep, surrounded by radiation shielding. These reactors were fueled by aluminum clad, metallic natural fuel slugs measuring 8 inches (20.3 cm) long x 1.5 inches (3.8 cm) in diameter.  As with the X-10 Graphite Reactor, new fuel slugs were inserted into process tubes (fuel channels) at the front face of the reactor. The irradiated fuel slugs were pushed out of the fuel channels at the back face of the reactor, falling into a water pool to allow the slugs to cool before further processing for plutonium recovery.

Reactor cooling was provided by the once-through flow of filtered and processed fresh water drawn from the Columbia River.  The heated water was discharged from the reactor into large retention basins that allowed some cooling time before the water was returned to the Columbia River.

Hanford production reactor general arrangement (Typical of B, D & F Reactor).  Source:  DOE/RL-97-1047, Department of Energy (DOE)
Hanford production reactor core general arrangement (Typical of B, D, F, H, DR and C).  Source: DOE
The front face (loading face) of B Reactor.  Source: DOE

Construction of B Reactor began 75 years ago, in October 1943, and fuel loading started 11 months later, on September 13, 1944.  Initial criticality occurred on 26 September 1944, followed shortly by operation at the initial design power of 250 MWt.

B Reactor was the first reactor to experience the effects of xenon poisoning due to the accumulation of Xenon (Xe-135) in the uranium fuel. Xe-135 is a decay product of the relatively short-lived (6.7 hour half-life) fission product iodine I-135.  With its very high neutron cross-section, Xe-135 absorbed sufficient neutrons to significantly, and unexpectedly, reduce B Reactor power. Fortunately, DuPont had added more process tubes (a total of 2004) than called for in the original design of B Reactor. After the xenon poisoning problem was understood, additional fuel was loaded, providing the core with enough excess reactivity to override the neutron poisoning effects of Xe-135.

On 3 February 1945, the first batch of B Reactor plutonium was delivered to Los Alamos, just 10 months after the first small plutonium sample from the X-10 Graphite Reactor had been delivered.

B Reactor plutonium production complex at Hanford, in its heyday.  Source: DOE
B Reactor at Hanford today.  Source: DOE

Regular plutonium deliveries from the Hanford production reactors provided the plutonium needed for the first ever nuclear device (the Gadget) tested at the Trinity site near Alamogordo, NM on 16 July 1945, as well as for the Fat Man atomic bomb dropped on Nagasaki, Japan on 9 August 1945 and an unused second Fat Man atomic bomb. These three devices each contained about 13.7 pounds (6.2 kilograms) of weapons-grade plutonium produced in the Hanford production reactors.

From March 1946 to June 1948, B Reactor was shut down for maintenance and modifications.  In March 1949, B Reactor began the first tritium production campaign, irradiating targets containing lithium and producing tritium for hydrogen bombs.  

By 1963, B Reactor was permitted to operate at a maximum power level of 2,090 MWt.  B Reactor continued operation until 29 January 1968, when it was ordered shut down by the Atomic Energy Commission.  Because of its historical significance, B Reactor was given special status that allows it to be open for public tours as part of the Manhattan Project National Historical Park.

The Other WW II Production Reactors at the Hanford Site:  D & F

During WW II, three plutonium reactors of the same design were operational at Hanford: B, D and F.  All had an initial design power rating of 250 MWt and by 1963 all were permitted to operate at a maximum power level of 2,090 MWt.

  • D Reactor:  This was the world’s second full-scale nuclear reactor.  It became operational in December 1944, but experienced operational problems early in life due to growth and distortion of its graphite core.  After developing a process for controlling graphite distortion, D Reactor operated successfully through June 1967.
  • F Reactor:  This was the third of the original three production reactors at Hanford.  It became operational in February 1945 and ran for more than twenty years until it was shut down in June1965.

D and F Reactors currently are in “interim safe storage,” which commonly is referred to as “cocooned.”  These reactor sites are not part of the Manhattan Project National Historical Park.

Post-war Production Reactors at Hanford: H, DR, C, K-West, K-East & N

After WW II, six additional plutonium production reactors were built and operated at Hanford. The first three, named H, DR and C, were very similar in design to the B, D and F Reactors.  The next two, K-West and K-East, were of similar design, but significantly larger than their predecessors.  The last reactor, named N, was a one-of-a kind design.

  • H Reactor:  This was the first plutonium production reactor built at Hanford after WW II. It became operational in October 1949 with a design power rating of 400 MWt and by 1963 was permitted to operate at a maximum power level of 2,090 MWt. It operated for 15 years before being permanently shut down in April 1965.
  • DR Reactor:  This reactor originally was planned as a replacement for the D Reactor and was built adjacent to the D Reactor site. DR became operational in October 1950 with an initial design power rating of 250 MWt. It operated in parallel with D Reactor for 14 years, and by 1963 was permitted to operate at the same maximum power level of 2,090 MWt.  DR was permanently shut down in December 1964.
  • C Reactor:  Reactor construction started June 1951 and it was completed in November 1952, operating initially at a design power of 650 MWt. By 1963, C Reactor was permitted to operate at a maximum power level of 2,310 MWt.  It operated for sixteen years before being shut down in April 1969.  C Reactor was the first reactor at Hanford to be placed in interim safe storage, in 1998.
  • K-West & K-East Reactors:  These larger reactors differed from their predecessors mainly in the size of the moderator stack, the number, size and type of process tubes (3,220 process tubes), the type of shielding and other materials employed, and the addition of a process heat recovery system to heat the facilities.  These reactors were built side-by-side and became operational within four months of each other in 1955: K-West in January and K-East in April.  These reactors initially had a design power of 1,800 MWt and by 1963 were permitted to operate at a maximum power level of 4,400 MWt before an administrative limit of 4,000 MWt was imposed by the Atomic Energy Commission. The two reactors ran for more than 15 years.  K-West was permanently shut down in February 1970 followed by K-East in January 1971.
  • N Reactor:  This was last of Hanford’s nine plutonium production reactors and the only one designed as a dual-purpose reactor capable of serving as a production reactor while also generating electric power for distribution to the external power grid.  The N Reactor had a reactor design power rating of 4,000 MWt and was capable of generating 800 MWe. The N Reactor also was the only Hanford production reactor with a closed-loop primary cooling system.  Plutonium production began in 1964, two years before the power generating part of the plant was completed in 1966.  N Reactor operated for 24 years until 1987, when it was shutdown for routine maintenance.  However, it never restarted, instead being placed in standby status by DOE and then later retired.

Four of these reactors (H, DR, C and N) are in interim safe storage while the other two (K-West and K-East) are being prepared for interim safe storage.  None of these reactor sites are part of the Manhattan Project National Historical Park.

The Federation of American Scientists (FAS) reported that the nine Hanford production reactors produced 67.4 metric tons of plutonium, including 54.5 metric tons of weapons-grade plutonium, through 1987 when the last Hanford production reactor (N Reactor) was shutdown.

4. Other Manhattan Project Sites

There are many MED sites that are not yet part of the Manhattan Project National Historical Park.  You’ll find details on all of the MED sites on the American Heritage Foundation website, which you can browse at the following link:

https://www.atomicheritage.org/history/project-sites

Another site worth browsing is the interactive world map created by the ALSOS Digital Library for Nuclear Issues on Google Maps to show the locations and provide information on offices, mines, mills, plants, laboratories, and test sites of the US nuclear weapons complex from World War II to 2016. The map includes over 300 sites, including the Manhattan Project sites.  I think you’ll enjoy exploring this interactive map. 

https://www.google.com/maps/d/viewer?mid=16D-GF2of9UXppSRknAN_ApFpHBg&ll=-3.81666561775622e-14%2C-101.79375970000001&z=2

Source: Google maps / ALSOS Digital Library for Nuclear Issues

5. Additional reading:

Following is a list of other online resources where you can find additional information related to this post.

Los Alamos:

J. Jadrnak, “Renovated museum casts spotlight on human history of Los Alamos,” Albuquerque Journal, 30 December 2016

https://www.abqjournal.com/917922/on-human-history.html

Oak Ridge site and uranium enrichment processes:

“Oak Ridge National Laboratory: The First Fifty Years,” REView magazine, Vol. 25, No 3, Oak Ridge National Laboratory, July 1992

https://www.ornl.gov/sites/default/files/ORNL%20Review%20v25n3-4%201992.pdf

Greene, Sherrell R., “A diamond in Dogpatch: The 75th anniversary of the Graphite Reactor – Part I: The War Years,” American Nuclear Society, November 2018

https://ssl.ans.org/cms/media/?m=946&n=Diamond+in+Dogpatch+Part+I.pdf

Greene, Sherrell R., “A diamond in Dogpatch:  The 75th anniversary of the Graphite Reactor – Part 2: The Postwar Years,” American Nuclear Society, December 2018

www.ans.org/pubs/magazines/download/a_1139

Yergey, A.L. and Yergey, A.K., “Preparative Scale Mass Spectrometry: A Brief History of the Calutron,” Journal American Society for Mass Spectrometry, 1997, 8, 943–953

https://ac.els-cdn.com/S1044030597001232/1-s2.0-S1044030597001232-main.pdf?_tid=0f2a0f81-5f1c-4fd4-9e26-768cae7cb179&acdnat=1545969861_a984720e2ba67c3820fb8253beefa002

“Uranium Enrichment Processes Directed Self-Study Course, Module 5.0: Electromagnetic Separation (Calutron) and Thermal Diffusion,” US Nuclear Regulatory Commission Technical Training Center, 9/08 (Rev 3)

https://www.nrc.gov/docs/ML1204/ML12045A056.pdf

“Uranium Enrichment Processes Directed Self-Study Course, Module 2.0: Gaseous Diffusion,” US Nuclear Regulatory Commission Technical Training Center, 9/08 (Rev 3)

https://www.nrc.gov/docs/ML1204/ML12045A050.pdf

Hanford site, plutonium production reactors and processing facilities:

“Hanford Site Historical District: History of the Plutonium Production Facilities 1943-1990,” DOE/RL-97-1047, Department of Energy, Hanford Cultural and Historical Resources Program, June 2002

https://www.osti.gov/servlets/purl/807939

Gerber, M.S.,  “The Plutonium Production Story at the Hanford Site:  Processes and Facilities History,” WHC-MR-0512, Westinghouse Hanford Company, June 1996

https://pdw.hanford.gov/arpir/pdf.cfm?accession=0081287H

“Operating Limits – Hanford Production Reactors,” HW-76327, Research and Engineering Operation, Irradiation Processing Department, 5 November 1963

https://www.osti.gov/servlets/purl/10189795

“Manhattan Project – B Reactor – Hanford, Washington, World’s first full-scale nuclear reactor,” US Department of Energy, Office of Environmental Management, 2009

https://digital.library.unt.edu/ark:/67531/metadc925808/m2/1/high_res_d/952590.pdf

“Hanford’s Historic B Reactor – Presentation to PNNL Open World Forum March 20, 2009,” HNF-40918-VA, Department of Energy, 2009

https://www.osti.gov/servlets/purl/951760

Nave, R., “Xenon Poisoning,” HyperPhysics, Georgia State University

http://hyperphysics.phy-astr.gsu.edu/hbase/NucEne/xenon.htm

75th Anniversary of the Kurchatov Institute

The I. V. Kurchatov Institute of Atomic Energy in Moscow was founded 75 years ago, in 1943, and is named for its founder, Soviet nuclear physicist Igor Vasilyevich Kurchatov.  Until 1955, the Institute was a secret organization known only as “Laboratory No. 2 of the USSR Academy of Sciences.”  The initial focus of the Institute was the development of nuclear weapons.

Kurchatov Institute 75thanniversary on Russian commemorative postage stamp. https://en.wikipedia.org/

I. V. Kurchatov and the team of scientists and engineers at the Institute led or supported many important historical Soviet nuclear milestones, including: 

  • 25 December 1946: USSR’s F-1 (Physics-1) reactor achieved initial criticality at Kurchatov Institute.  This was the 1st reactor built and operated outside the US.
  • 10 June 1948: USSR’s 1st plutonium production reactor achieved initial criticality (Unit A at Chelyabinak-65). The reactor was designed under the leadership of N. A. Dollezhal.
  • 29 August 1949: USSR’s 1st nuclear device, First Lightning [aka RDS-1, Izdeliye 501 (device 501) and Joe 1], was detonated at the Semipalatinsk test site in what is now Kazakhstan.  This was the 1st nuclear test other than by the US.
  • 27 June 1954: World’s 1st nuclear power plant, AM-1 (aka APS-1), was commissioned and connected to the electrical grid, delivering power in Obninsk.  AM-1 was designed under the leadership of N. A. Dollezhal.
  • 22 November 1955: USSR’s 1st thermonuclear device (RDS-37, a two-stage device) was detonated at the Semipalatinsk test site.  This also was the world’s 1stair-dropped thermonuclear device.
  • 5 December 1957: USSR’s 1st nuclear-powered icebreaker, Lenin, was launched.  This also was the world’s 1st nuclear-powered surface ship.
  • 4 July 1958: USSR’s 1st  nuclear-powered submarine, Project 627 SSN K-3, Leninskiy Komsomol, made its 1st underway on nuclear power.
  • 1958: World’s 1st Tokamak, T-1, initial operation at Kurchatov Institute.
I. V. Kurchatov and F-1 reactor on Russian commemorative postage stamp. Source:  Wikimedia Commons

I. V. Kurchatov served as the Institute’s director until his death in 1960 and was awarded Hero of Socialist Labor three times and Order of Lenin five times during his lifetime.

After I. V. Kurchatov’s death in 1960, the noted academician Anatoly P. Aleksandrov was appointed as the director of the Institute and continued in that role until 1989.  Aleksandrov already had a key role at the Institute, having been appointed by Stalin in September 1952 as the scientific supervisor for developing the USSR’s first nuclear-powered submarine and its nuclear power unit.

A. P. Aleksandrov and OK-150 reactor on Russian commemorative postage stamp. Source:  Wikimedia Commons

Until 1991, the Soviet Ministry of Atomic Energy oversaw the administration of Kurchatov Institute.  After the formation of the Russian Federation at the end of 1991, the Institute became a State Scientific Center reporting directly to the Russian Government.  Today, the President of Kurchatov Institute is appointed by the Russian Prime Minister, based on recommendations from Rosatom (the Russian State Energy Corporation), which was formed in 2007.

You’ll find a comprehensive history of Kurchatov Institute in a 2013 (70thanniversary) special issue of the Russian version of Scientific American magazine, which you can download here:

 https://sciam.ru/download_issues/7/47.pdf

The evolution of Kurchatov Institute capabilities from its initial roles on the Soviet nuclear weapons program is shown in the following diagram.

Source: Special issue 2013, www.scientificrussia.ru

Modern roles for Kurchatov Institute are shown in the following graphic.

Source: Special issue 2013, www.scientificrussia.ru

In the past 75 years, the Kurchatov Institute has performed many major roles in the Soviet / Russian nuclear industry and, with a national security focus, continues to be a driving force in that industry sector.

Now, lets take a look at a few of the pioneering nuclear projects led or supported by Kurchatov Institute:

  • F-1 (Physics-1) reactor
  • Plutonium production reactors
  • Obninsk nuclear power plant AM-1
  • T-1 Tokamak

F-1 (Physics-1) reactor

The F-1 reactor designed by the Kurchatov Institute was a graphite-moderated, air-cooled, natural uranium fueled reactor with a spherical core about 19 feet (5.8 meters) in diameter. F-1 was the first reactor to be built and operated outside of the US.  It was a bit more compact than the first US reactor, the Chicago Pile, CP-1, which had an ellipsoidal core with a maximum diameter of about 24.2 feet (7.4 meters) and a height of 19 feet (5.8 meters).

The F-1 achieved initial criticality on 25 December 1946 and initially was operated at a power level of 10 watts.  Later, F-1 was able to operate at a maximum power level of 24 kW to support a wide range of research activities. In a 2006 report on the reactor’s 60thanniversary by RT News (www.rt.com), Oleg Vorontsov, Deputy Chief of the Nuclear Security Department reported, “Layers of lead as they are heated by uranium literally make F1 a self-controlling nuclear reactor. And the process inside is called – the safe-developing chain reaction of uranium depletion. If the temperature rises to 70 degrees Celsius (158° Fahrenheit), it slows down by its own! So it simply won’t let itself get out of control.” 

F-1 was never refueled prior to its permanent shutdown in November 2016, after 70 years of operation.

Top of the F-1 reactor core. Source: http://nuclearweaponarchive.org/
F-1 reactor facility cross-section diagram.  The F-1 reactor is the igloo-shaped structure located in the open pit.  Source: http://nuclearweaponarchive.org/
Graphite stacks of the F-1 reactor.  Source: Kurchatov Institute

Plutonium production reactors

The first generation of Soviet plutonium production reactors were graphite-moderated, natural uranium fueled reactors designed under the leadership of N.A. Dollezhal while he was at the Institute of Chemical Machinery in Moscow.  The Kurchatov Institute had a support role in the development of these reactors.The five early production reactors at Chelyabinsk-65 (later known as the Mayak Production Association) operated with a once-through primary cooling water system that discharged into open water ponds.

Simplified cross-section of a Russian graphite-moderated, water-cooled plutonium production reactor.  Source: PNL-9982

Four of the five later graphite-moderated production reactors at Tomsk had closed primary cooling systems that enabled them to also generate electric power and provide district heating (hot water) for the surrounding region.  You’ll find a good synopsis of the Soviet plutonium production reactors in the 2011 paper by Anatoli Diakov, “The History of Plutonium Production in Russia,” here:  

http://scienceandglobalsecurity.org/archive/sgs19diakov.pdf

Additional details on the design of the production reactors is contained in the 1994 Pacific Northwest Laboratory report PNL-9982, “Summary of Near-term Options for Russian Plutonium Production Reactors,” by Newman, Gesh, Love and Harms.  This report is available on the OSTI website here:   

https://www.osti.gov/servlets/purl/10173950

Obninsk nuclear power plant AM-1 (Atom Mirny or “Peaceful Atom”)

AM-1 nuclear power plant exterior view.  Source:  tass.ru
Panoramic view of the AM-1 power plant control room.  Source: www.chistoprudov.ru via https://reactor.space/news_en/

Obninsk was the site of the world’s first nuclear power plant (NPP).  This NPP had a single graphite-moderated, water-cooled reactor fueled with low-enriched uranium fuel. The reactor had a maximum power rating of 30 MWt.  AM-1 was designed by N.A. Dollezhal and the Research and Development Institute of Power Engineering (RDIPE / NIKIET) in Moscow, as an evolution of an earlier Dollezhal design of a small graphite-moderated reactor for ship propulsion.  The Kurchatov Institute had a support role in the development of AM-1.

The basic AM-1 reactor layout is shown in the following diagram.

Source: Directory of Nuclear Reactors, Vol. IV, Power Reactors, International Atomic Energy Agency, 1962

The closed-loop primary cooling system delivered heat via steam generators to the secondary-side steam system, which drove a steam turbine generator that delivered 5 MWe (net) to the external power grid.   Following is a basic process flow diagram for the reactor cooling loops.

Source: Directory of Nuclear Reactors, Vol. IV, Power Reactors, International Atomic Energy Agency, 1962

Construction on AM-1 broke ground on 31 December 1950 at the Physics and Power Engineering Institute (PEI) in Obninsk, about 110 km southwest of Moscow.  Other early milestone dates were:

  • Initial criticality:  5 May 1954
  • Commissioning and first grid connection:  26 June 1954
  • Commercial operation:  30 November 1954

In addition to its power generation role, AM-1 had 17 test loops installed in the reactor to support a variety of experimental studies. After 48 years of operation, AM-1 was permanently shutdown on 28 April 2002.

You can read more details on AM-1 in the following two articles: “Obninsk: Number One,” by Lev Kotchetkov on the Nuclear Engineering International website here:

 https://www.neimagazine.com/features/featureobninsk-number-one

“Anniversary at Obninsk: The First Commercial Nuclear Power Plant,” by Will Davis on the ANS Nuclear Café website here:

 http://ansnuclearcafe.org/2015/06/24/anniversary-at-obninsk-the-first-commercial-nuclear-power-plant/#sthash.4wTrQueH.vhtfLcPK.dpbs

The AM-1 nuclear power plant design was developed further by NIKIET into the much larger scale RBMK (Reaktor Bolshoy Moshchnosti Kanalnyy, “High Power Channel-type Reactor”) NPPs.  The four reactors at the Chernobyl NPP were RBMK-1000 reactors.

The T-1 Tokamak

Research on plasma confinement is a toroidal magnetic field began in Russia in 1951, leading to the construction of the first experimental toroidal magnetic confinement system, known as a tokamak, at Kurchatov Institute. T-1 began operation in 1958.  

T-1 Tokamak.  Source: https://www.iter.org/sci/BeyondITER

Early operation of T-1 and successive models revealed many problems that limited the plasma confinement capabilities of tokamaks.  Solving these problems led to a better understanding of plasma physics and significant improvements in the design of tokamak machines.  You’ll find a historical overview of early Soviet / Russian work on Tokamaks in a 2010 IAEA paper by V. P. Smirnov, ”Tokamak Foundation in USSR/Russia 1950–1990,” which you can read here:

 https://fire.pppl.gov/nf_50th_5_Smirnov.pdf

The basic tokamak design for magnetic plasma confinement has been widely implemented in many international fusion research machines, winning out over other magnetic confinement concepts, including the Stellarator machine championed in the US by Dr. Lyman Spitzer (see my 30 August 2017 post on Stellarators).  Major international tokamak projects include the Joint European Torus (JET) at the Culham Center for Fusion Energy in Oxfordshire, UK, the Tokamak Fusion Test Reactor (TFTR) at Princeton Plasma Physics Laboratory in the US, the JT-60 at the Japan Atomic Energy Agency’s Naka Fusion Institute, and most recently the International Thermonuclear Experimental Reactor (ITER) being built now at the Saclay Nuclear Center in southern France.


Marine Nuclear Power: 1939 – 2018

In 2015, I compiled the first edition of a resource document to support a presentation I made in August 2015 to The Lyncean Group of San Diego (www.lynceans.org) commemorating the 60thanniversary of the world’s first “underway on nuclear power” by USS Nautilus on 17 January 1955.  That presentation to the Lyncean Group, “60 years of Marine Nuclear Power: 1955 –2015,” was my attempt to tell a complex story, starting from the early origins of the US Navy’s interest in marine nuclear propulsion in 1939, resetting the clock on 17 January 1955 with USS Nautilus’ historic first voyage, and then tracing the development and exploitation of marine nuclear power over the next 60 years in a remarkable variety of military and civilian vessels created by eight nations.

Here’s a quick overview at worldwide marine nuclear in 2018.

Source: two charts by author

In July 2018, I finished a complete update of the resource document and changed the title to, “Marine Nuclear Power: 1939 –2018.”  Due to its present size (over 2,100 pages), the resource document now consists of the following parts, all formatted as slide presentations:

  • Part 1: Introduction
  • Part 2A: United States – Submarines
  • Part 2B: United States – Surface Ships
  • Part 3A: Russia – Submarines
  • Part 3B: Russia – Surface Ships & Non-propulsion Marine Nuclear Applications
  • Part 4: Europe & Canada
  • Part 5: China, India, Japan and Other Nations
  • Part 6: Arctic Operations

The original 2015 resource document and this updated set of documents were compiled from unclassified, open sources in the public domain.

I acknowledge the great amount of work done by others who have published material in print or posted information on the internet pertaining to international marine nuclear propulsion programs, naval and civilian nuclear powered vessels, naval weapons systems, and other marine nuclear applications.  My resource document contains a great deal of graphics from many sources.  Throughout the document, I have identified the sources for these graphics.

You can access all parts of Marine Nuclear Power: 1939 – 2018 here:

Marine Nuclear Power 1939 – 2018_Part 1_Introduction

Marine Nuclear Power 1939 – 2018_Part 2A_USA_submarines

Marine Nuclear Power 1939 – 2018_Part 2B_USA_surface ships

Marine Nuclear Power 1939 – 2018_Part 3A_R1_Russia_submarines

Marine Nuclear Power 1939 – 2018_Part 3B_R1_Russia_surface ships & non-propulsion apps

Marine Nuclear Power 1939 – 2018_Part 4_Europe & Canada

Marine Nuclear Power 1939 – 2018_Part 5_China-India-Japan & Others

Marine Nuclear Power 1939 – 2018_Part 6 R1_Arctic marine nuclear

I hope you find this resource document informative, useful, and different from any other single document on this subject.  Below is an outline to help you navigate through the document.

Outline of Marine Nuclear Power:  1939 – 2018.

Part 1: Introduction

  • Quick look:  Then and now
  • State-of-the-art in 1955
  • Marine nuclear propulsion system basics
  • Timeline
    • Timeline highlights
    • Decade-by-decade
  • Effects of nuclear weapons and missile treaties & conventions on the composition and armament of naval fleets
  • Prospects for 2018 – 2030

Part 2A: United States – Submarines

  • Timeline for development of marine nuclear power in the US
  • US current nuclear vessel fleet
  • US naval nuclear infrastructure
  • Use of highly-enriched uranium (HEU) in US naval reactors
  • US submarine reactors and prototype facilities
  • US Navy nuclear-powered submarines
    • Nuclear-powered fast attack submarines (SSN)
      • Submarine-launched torpedoes, anti-submarine missiles & mines
      • Systems to augment submarine operational capabilities
    • Nuclear-powered strategic ballistic missile submarines (SSBN)
      • Submarine-launched strategic ballistic missiles (SLBMs)
    • Nuclear-powered guided missile submarines (SSGN)
      • Cruise missiles and other tactical guided missiles
    • Nuclear-powered special operations submarines

Part 2B: United States – Surface Ships

  • US naval surface ship reactors & prototype facilities
  • US Navy nuclear-powered surface ships
    • Evolution of the US nuclear-powered surface fleet
    • Nuclear-powered guided missile cruisers (CGN)
      • CGN tactical weapons
    • Nuclear-powered aircraft carriers (CVN)
      • Carrier strike group (CSG) & carrier air wing composition
  • Naval nuclear vessel decommissioning and nuclear waste management
  • US civilian marine nuclear vessels and reactors
    • Operational & planned civilian marine vessels and their reactors
    • Other US civilian marine reactor designs
  • Radioisotope Thermoelectric Generator (RTG) marine applications
  • US marine nuclear power current trends

Part 3A: Russia – Submarines

  • The beginning of the Soviet / Russian marine nuclear power program
  • Russian current nuclear vessel fleet.
  • Russian marine nuclear reactor & fuel-cycle infrastructure
  • Russian nuclear vessel design, construction & life-cycle infrastructure
  • Russian naval nuclear infrastructure
  • Russian nuclear-powered submarines
    • Submarine reactors
    • Nuclear-powered fast attack submarines (SSN)
      • Submarine-launched torpedoes & anti-submarine missiles
    • Strategic ballistic missile submarines (SSB & SSBN)
      • Submarine-launched ballistic missiles (SLBM)
    • Cruise missile submarines (SSG & SSGN).
      • Cruise missiles
    • Nuclear-powered special operations subs & strategic torpedoes
    • Other special-purpose nuclear-powered subs
    • Examples of un-built nuclear submarine projects

Part 3B: Russia – Surface Ships & Non-propulsion Marine Nuclear Applications

  • Russian nuclear-powered surface ships
    • Surface ship reactors
    • Nuclear-powered icebreakers
    • Nuclear-powered naval surface ships
      • Nuclear-powered guided missile cruisers
      • Nuclear-powered command ship
      • Nuclear-powered aircraft carrier
      • Nuclear-powered multi-purpose destroyer
  • Russian non-propulsion marine nuclear applications
    • Small reactors for non-propulsion marine nuclear applications
    • Floating nuclear power plants (FNPP)
    • Transportable reactor units (TRU)
    • Arctic seabed applications for marine nuclear power
    • Radioisotope Thermoelectric Generators (RTG)
  • Marine nuclear decommissioning and environmental cleanup
  • Russian marine nuclear power current trends

Part 4: Europe & Canada

  • Nations that operate or have operated nuclear vessels
    • United Kingdom
      • The beginning of the UK marine nuclear power program
      • UK current nuclear vessel fleet
      • UK naval nuclear infrastructure
      • UK naval nuclear reactors
      • UK Royal Navy nuclear-powered submarines
        • Nuclear-powered fast attack submarines (SSN)
          • Submarine-launched tactical weapons
        • Nuclear-powered strategic ballistic missile submarines (SSBN)
          • Submarine-launched ballistic missiles (SLBM)
      • UK disposition of decommissioned nuclear submarines
      • UK nuclear surface ship and marine reactor concepts
      • UK marine nuclear power current trends
    • France
      • The beginning of the French marine nuclear power program
      • French current nuclear vessel fleet
      • French naval nuclear infrastructure
      • French naval nuclear reactors
      • French naval nuclear vessels
        • Nuclear-powered strategic ballistic missile submarines (SNLE)
          • Submarine-launched ballistic missiles (MSBS)
        • Nuclear-powered fast attack submarines (SNA)
          • Submarine-launched tactical weapons
        • Nuclear-powered aircraft carrier
      • French disposition of decommissioned nuclear submarines
      • French non-propulsion marine reactor applications
      • French marine nuclear power current trends
    • Germany
  • Other nations with an interest in marine nuclear power technology
    • Italy
    • Sweden
    • Netherlands
    • Canada

Part 5: China, India, Japan and Other Nations

  • Nations that have operated nuclear vessels
    • China
      • The beginning of China’s marine nuclear power program
      • China’s current nuclear vessel fleet
      • China’s naval nuclear infrastructure
      • China’s nuclear vessels
        • Nuclear-powered fast attack submarines (SSNs)
          • Submarine-launched tactical weapons
        • Nuclear-powered strategic ballistic missile subs (SSBNs)
          • Submarine-launched ballistic missiles (SLBMs)
        • Floating nuclear power stations
        • Nuclear-powered surface ships
      • China’s decommissioned nuclear submarine status
      • China’s marine nuclear power current trends
    • India
      • The beginning of India’s marine nuclear power program
      • India’s current nuclear vessel fleet
      • India’s naval nuclear infrastructure
      • India’s nuclear-powered submarines
        • Nuclear-powered fast attack submarines (SSNs)
          • Submarine-launched tactical weapons
        • Nuclear-powered strategic ballistic missile submarines (SSBNs)
          • Submarine-launched ballistic missiles (SLBM).
      • India’s marine nuclear power current trends
    • Japan
  • Other nations with an interest in marine nuclear power technology
    • Brazil
    • North Korea
    • Pakistan
    • Iran
    • Israel
    • Australia

Part 6: Arctic Operations

  • Rationale for marine nuclear power in the Arctic
  • Orientation to the Arctic region
  • US Arctic policy
  • Dream of the Arctic submarine
  • US marine nuclear Arctic operations
  • UK marine nuclear Arctic operations
  • Canada marine nuclear ambitions
  • Russian marine nuclear Arctic operations
    • Russian non-propulsion marine nuclear Arctic applications
  • China’s marine nuclear ambitions
  • Current trends in marine nuclear Arctic operations

Periodic updates:

  • Parts 3A and 3B, Revision 1, was posted in October 2018
  • Part 6, Revision 1, was posted in February 2019